URL: https://multiphasesystems.online/mfs2026.1.002,en
DOI: https://doi.org/10.21662/mfs2026.1.002
Abstract
One of the most effective and technologically promising ways to separate components of a gas mixture is the use of selective polymer membranes. It is advisable to model and optimize operation of such installations based on fundamental approaches of mechanics of multiphase systems. The aim of this work is to develop a generalized imensionless criterion for evaluating the dominant mechanism of gas separation using selective fiber membrane. An important result is that the same membrane, depending on operating parameters, can function either predominantly in diffusion or filtration mode. The mathematical model underlying the analysis includes system of equations based on the laws of conservation of mass and Darcy’s law for porous medium. The closing relations connecting the component fluxes with their concentrations and pressure drop made it possible by numerical solution to obtain distributions of concentrations of key components (oxygen and nitrogen) along the length of membrane module. A dimensionless criterion is proposed that characterizes the dominant mechanism of mass transfer of gas mixture components through the body of selective membrane. A critical value of 1 is established for introduced criterion, which allows the selection of operating parameters for selective membrane system that guarantees the required mass transfer regime. Calculations have shown that when the value of proposed criterion is less than one, the filtration mechanism of mass transfer prevails, which leads to selective release of the lightest component of the mixture, nitrogen. If the criterion exceeds one, the diffusion mechanism becomes dominant, and the plant effectively separates oxygen.
Accepted: 12.02.2026
Published: 31.03.2026
Anisimova MA, Gilmanov AYa, Shevelev AP. Criterion for evaluating the dominant mechanism of gas separation using a selective membrane. Multiphase Systems. 2026;21(1):4–10 (in Russian).
selective membrane;
mass transfer;
dimensionless criterion;
concentration distribution;
filtration;
diffusion;
mechanics of multiphase systems
Article outline
One of the most effective and technologically promising ways to separate components of a gas mixture, such as air, is the use of selective polymer membranes. Depending on the type of material, structure, and shape of the membrane fibers, two dominant mass transfer mechanisms are distinguished: diffusion and filtration. Diffusion membranes work on the principle of dissolving gas in the material from which it is made, and then moving through it due to diffusion in the presence of a concentration gradient. Filtration membranes are porous structures, the size of the pore channels of which is comparable to the size of molecules. It is impossible to create a membrane with only one separation mechanism. A change in the separation mode may cause the gas taken away by the membrane to change. Installations for the separation of gas mixtures using selective membranes have 3 types of construction: flat, rolled and fiber. Fiber membranes are characterized by the widest ranges of operating pressures with a high effective working surface, achieved due to the microscopic size of these fibers and, as a result, a large number of them in a particular installation. Due to these circumstances, the latest design of the membrane installation was chosen for modeling. It is advisable to model and optimize the operation of such installations based on the fundamental approaches of the mechanics of a continuous multiphase medium, which have proven themselves well in solving problems of this type. The presence of various mechanisms of mass transfer of gases through the membrane, noted above, leads to the need to determine the operating modes of the installation, leading to the predominance of one process or another. The purpose of this work is to develop a generalized dimensionless criterion for evaluating the dominant mechanism of gas separation using a selective fiber membrane. It has been shown for the first time that the same membrane, depending on the operating parameters (pressure, mixture composition), can function either predominantly in diffusion or filtration mode. Three subtasks are identified: the movement of gases inside the membrane fiber with a length (the first subtask), their filtration and/or diffusion through the membrane body (the second subtask) and the movement of gases outside the membrane fiber due to the presence of a pipe for sampling products with a flow (the third subtask). The mathematical model underlying the analysis includes a system of equations based on the laws of conservation of mass and Darcy's law for a porous medium. The first and second subtasks are linked by specifying the source terms based on Fick's first law and the linear filtration law, which is similar in form to Henry's law. The closing relations connecting the component fluxes with their concentrations and pressure drop made it possible by numerical solution to obtain distributions of concentrations of key components (oxygen and nitrogen) along the length of the membrane module. A dimensionless complex equal to the ratio of the total diffusion rate of the components to the total filtration rate is chosen as the criterion characterizing the dominant mechanism of mass transfer of the components of a gas mixture. A critical value of 1 has been established for the introduced dimensionless criterion, which makes it possible to select the operating parameters of a selective membrane installation, at which the required mass transfer mode is guaranteed. Calculations have shown that when the value of the proposed criterion is less than one, the filtration mechanism of mass transfer prevails, which leads to the selective release of the lightest component of the mixture, nitrogen. If the criterion exceeds one, the diffusion mechanism becomes dominant, and the plant effectively separates oxygen. The distribution of nitrogen concentration along the length of the installation inside and outside the fiber is nonlinear, due to the different rate of pressure drop inside and outside the membrane fibers. With the specified parameters, the maximum oxygen concentration increases by 1.2% of the initial one. Thus, the diffusion mechanism of mass transfer makes it possible to purify gases more efficiently due to the high values of the characteristic process time. It is necessary to adjust the pressure at the ends of the installation in such a way that one of the operating modes of the membrane installation is guaranteed: filtration or diffusion, since in the transition mode nitrogen is primarily transferred due to the filtration mechanism and oxygen due to diffusion, the membrane ceases to be selective.References
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